Kevin’s Opto-Key build environment has transferred from Synthfool to This Old Synth. The components, software, circuit boards etc. arrived on Wednesday afternoon. Two days of work later I have partially completed 5 units. Time to get a components order submitted so I can complete them! I did purchase the very last of unit built by Kevin and have begun testing using it in my MiniMoog; exciting times!
The MiniMoog, along with many vintage synths, suffers from oxidization of the key contacts. It needs all keys to be pressed regularly to break the building oxidization, before it becomes a problem. The symptoms of the keys going bad are they become “squirelly”, i.e. multi-triggering, or dead due to not triggering at all. Another issue you see on keyboards is that as the keyboard generates CV from a resistance chain (1volt/Octave being common), any resistance in the contact alters the voltage out, thus frequency.
The folks at www.synthfool.com came up with an optical method of detecting key presses, called the Opto-Key. This incorporates a micro-controller in the design, making it possible for them to also add MIDI In/Out. Jason, the owner of this early MiniMoog, decided that as it was in need of service, he would ask me to implement Opto-Key, rather than continue with the key contact clean regime.
The keyboard was re-bushed while disassembled for the upgrade, and I can report that it works nicely. A service was also carried out, and some pots had to be opened in order to clean them and banish crackles. For reliability the disintegrating C280 “Tropical Fish” capacitors were replaced, the power supply re-capped, re-greased, and bridge rectifier replaced. All switches and open-back pots were cleaned, and the unit set to spec. Plays nicely now.